Virtek Solutions
Discover the latest innovations from Virtek and find the solution that bests suits your application that will help enhance your manufacturing process.
AEROSPACE APPLICATIONS
Composite | Carbon Assembly | Ai Inspection
With Virtek® IRIS 3D accurately project a virtual laser template onto complex 3D molds and parts to guide operators through the process of part fabrication and AI Composite Inspection and Process Monitoring.
Best Suited For:
- Composite and Carbon Material Ply Layup
- Paint Masking
- Component Fixture Placement
*Positioning of Struts, Spacers and Reinforcements - Fixtured Welded Assembly
- Modular Fixturing Layout and Setup
- Sub-Assembly Hole Location
- Visual Inspection of Automated Manufacturing Processes
- Operator Assembly Guide Paths
- Ai Camera Inspection of Backing Paper, FOD, Components
- Ai Camera Process Monitoring
3D WELDED ASSEMBLY APPLICATIONS
Industrial Fabrication
Virtek® IRIS 3D a combination of laser projection technology with 3D integrated vision can locate a part in 3D space. Iris quickly locks onto the part’s CAD-specified assembly positions and guides the user through the welded assembly process by projecting a laser outline of each component part.
Best Suited For:
- Fixture Placement
- Welded Stud & Bracket Placement
- Rolling Stock Component Assembly
- Heavy Equipment Fabrication
- Skidded Assembly Layout and Fabrication
- Aerospace MRO, Upgrades, & Retrofits
- Final Assembly – Hole Location
- Bonded & Riveted Fasteners
- Ai Camera Process Monitoring
PRE-FAB BUILDING APPLICATIONS
Component Manufacturing
Virtek® IRIS Truss System projects a laser template of the truss to be built onto the work surface, highlighting the position and shape of all truss joints and connector plates. This eliminates the need for measuring, squaring and stringing.
Best Suited For:
- Roof & Floor Truss
- Floor Cassettes
- Pattern Cutting
- Floor Grate Cutouts
- Wall Panel Assembly
- Visual Inspection (Hardware and Contours)
- Pre-Fab Concrete
- CNC Routing/Machining Setup
- Square Tube Framing and Subassemblies
- Assembly/Layout Tasks Performed on Welding Tables
- Ai Inspection for Truss Plates and Wall Panels
2D LAYOUT APPLICATIONS
Industrial Fabrication
Virtek® Laser Template Generator (LTG) laser projection technology guides the user through the welded assembly process by projecting a laser outline of each component part to be placed for weldment.
Best Suited For:
- Handrail, Gates
- Table Layout
- Fixture Placement
- Heavy Equipment Fabrication
- Skidded Assembly Layout and Fabrication
- Final Assembly
- Miscellaneous Metals
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SHEET METAL APPLICATIONS
Quality Inspection
Virtek® LaserQC Real time inspection that is easy to use. Lasers are used to measure the accuracy and quality of two-dimensional and formed parts to tolerances within 0.05 mm (0.002 inches).
BEST SUITED FOR:
- Sheet Metal Component First Article Inspection
- Height/Slope/Flatness of Formed Sheet Metal Parts
- Gasket Inspection
- Statistical Process Control & Reporting (Automatic S.D/Cp/CPK Calculations)
- 2D Reverse Engineering
Laser Guided Assembly and Inspection on 3D Surfaces. Virtek laser projection solutions and vision systems can assist in composite and carbon fiber applications such as ply layup, paint -masking, and paint-flaw detection.
Quality Control and Inspection solutions using AI camera to inspect foreign object debris (FOD) such as backing paper, gloves, materials, lint etc.
Laser Guided Assembly on flat 2D Surfaces. Project design data on your weld table, wall panels, truss or modular assemblies using laser projection solutions.
Laser Guided Welded Fabrication. Layout your next project with ease for 3D complex projects, or simple 2D assemblies.
Customer Stories
Integral Milled Parts are Manufactured for Structures and Interior.
The cost reduction effects are 30% high and quality improvements as high as 25%.
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Remarkable 65% increase in efficiency in their building components production.
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Fabrication process transformation - saving time, improving accuracy and addressing bottlenecks caused by traditional layout methods.
